Steel-making Equipments

Steel-making is the process for producing steel from iron ore and scrap. In steel-making, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon are removed from the raw iron, and alloying elements such as manganese, nickel, chromium and vanadium are added to produce different grades of steel. Limiting dissolved gases such as nitrogen and oxygen, and entrained impurities (termed "inclusions") in the steel is also important to ensure the quality of the products cast from the liquid steel.

Steel-making has existed for millennia, but it was not commercialized until the 19th century. The ancient craft process of steel-making was the crucible process. In the 1850s and 1860s, the Bessemer process and the Siemens-Martin process turned steelmaking into a heavy industry. Today there are two major commercial processes for making steel, namely basic oxygen steelmaking, which has liquid pig-iron from the blast furnace and scrap steel as the main feed materials, and electric arc furnace (EAF) steelmaking, which uses scrap steel or direct reduced iron (DRI) as the main feed materials. Oxygen steelmaking is fuelled predominantly by the exothermic nature of the reactions inside the vessel where as in EAF steelmaking, electrical energy is used to melt the solid scrap and/or DRI materials. In recent times, EAF steelmaking technology has evolved closer to oxygen steelmaking as more chemical energy is introduced into the process.

Steel-making has played a crucial role development of modern technological societies. Cast iron is a hard brittle material that is difficult to work, whereas steel is malleable, relatively easily formed and a versatile material. For much of human history, steel has only been made in small quantities. Since the invention of the Bessemer process in the 19th century and subsequent technological developments in injection technology and process control, mass production of steel has become an integral part of the world's economy and a key indicator of technological development. The earliest means of producing steel was in a bloomery.
steel-making process is a process for primary steel-making in which iron ore is processed almost directly into steel. The process is based around a new type of blast furnace called a Cyclone Converter Furnace, which makes it possible to skip the process of manufacturing pig iron pellets that is necessary for the basic oxygen steelmaking process. Without the necessity for this preparatory step the process is more energy-efficient and has a lower carbon footprint than traditional steelmaking processes.

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