2016年11月25日星期五

A Panacea for casting machine for steel making Defects?

casting machine for steel making is a technology wherein non-ferrous metals are subject to high pressure and temperature to get the required mold cavities. One of the steps in the process is jet cooling system of core pins. In die casting, issues arise such as shrinkage porosities, soldering around core pins and leakage of pressure during the process and so on. Hence, the industry requires a cutting edge technology based solution to come up with a defect free casting system. Cooling thus provides an instant solution that results in high-end casting quality and also provides better life and efficiency of dies. The ancillary advantage is that even the equipment used in die casting gives better output. A number of research and development activities were undertaken to get the desired results. Micro analysis of poor casting quality was a major concern, in-spite of taking utmost care. As a solution for such issues, the industry has been coming up with unique methodologies and one such trial is jet cooling machine also known as core pin cool machine in India.

The casting machine for steel making is designed to work in synchronization with the casting cycle so as to eliminate or atleast reduce the instances of die casting issues/rejections. The latest models of jet cooling machines come with customized touch panel type operation circuit to suit the needs of smaller units of die casting systems. The tube can be inserted easily in the small diameter cooling channel in a thin core pin. Variants of the tube include screw type, O-ring and packing types. The high-end technology enables the selection of option and cooling time and controls the same. The jets cooling machines runs into life by connecting the machine to the power port and integrate it with die casting machine and the media of coolers such as water and air. Especially, the jet cooling machine is cost effective for die casters with 4 core pins or lesser. With storage and space congestions in small plants, the plug and play solution provided by jet cooling machines comes handy. Ease of maintenance, reduced noise pollution and lesser space for installations are other advantages of the advanced jet cooling machines. The jet cooling system has enabled the die casting of small diameter core pins, which was hitherto not possible. The jet cooling system is thus being used worldwide with little variations in technology to suit individual machine requirements.

casting machine for steel making customized jet cooled core pins to customer specification and very important for long life of the cooled core pin.

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